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  Porcelain Enameling -
by Powder Enamel is the
latest technology from Europe and bought to
india for the first time by venus.
MORE
 
Procelain Enamel Technology

Porcelain Enameling - by Powder Enamel is the latest technology from Europe and bought to india for the first time by venus. Porcelain Enamel is a glass - like coating which is fused at 830 degree C to create a mechanical bond with the metal substrate. This makes the vitreous enamel layer robust and insert, protecting and underlying steel from rust and corrosion. The glass lined tank then can work form many years without problems irrespective of the quality of water. Porcelain enamel tanks are widely used internationally and are approved for use in wwater heaters by BIS, IEC, DIN(German), UL(US) standards. In india, venus is the first manufacturer to start enameling with Dry Powder Enamelling system which is superior to other types of coatings.

 

 
 
 
Venus Magma Water heaters incorporate a rugged, high - performance Porcelain Enamel Glass Lined Tank that is the best for corrosion resisitance and trouble free performance. venus has invested in a modern world class manufacturing facility to produce these glass lined tanks using Dry Powder Enamel Technology from Italy, Europe
 
Unique Features in Magma
 
The enamel coating is fired at 850 degree C to fuse and bond with the inner tank, protects the tank from rust and corrosion
3 mm Extra thick (PUF) insulation keeps the water hot for a much longer time and reduces energy consumption
Sacrificial Magnesium anode: A Special device to enhance the corrosion protection of the tank by means of "Cathodic Action
"High Grade Elements: Ceramic Elements in vertical models and incoloy elements in horizontal models. These elements give longer life and reliable performance - even in hard water areas.
Glass Lined Elements : reduces scale formation. Prevents premature element failure.
8 Bars : Highest pressure rating of 8 bars for use in multistorey buildings or with pressure pumps.
   
 
 
Enamel Process HI Tech Plant
 
Procelain Enamel Glass lined tanks are produced in a world classfullyautomated plant in Venus using the best raw materials and the highest quality assurance practices.
 
FORMING

Stage 1 - Forming : Deep drawing of 1.8-2mm steel blanks to form lids in a heavy duty Hydraulic Press.
     
 
WELDING

Step 2 : Welding : Welding of lids and shells in an automatic , Plasma /MIG Welding Line. All welded tanks
     
 
PRE TREATMENT

Step 3 : Inner surface of the tank is blasted at high pressure in the shot blasting machine to remove any surface impurities and oxides
     
 
ENAMEL APPLICATION

Step 4 : Enamel Application : Dry Power Enamel is sprayed on the tanks by 2 robots. Automative controls maintain a homorenous coating thickness of 250 across the surface of the tank
     
 
ENAMEL APPLICATION

Step 5 : Enamel Application : Dry Power Enamel is sprayed on the tanks by 2 robots. Automative controls maintain a homorenous coating thickness of 250 across the surface of the tank
     
    Comparison of Various Coating Methods
     
   
     
     
 
 
 
     
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